Flexible Manufacturing & Lean Systems (FMLS) Laboratory

UTSA

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FMLS Lab Member

Monica C. Hayes
 
Graduate Student
Department of Mechanical Engineering
Email: monicachuhayes@gmail.com
"Success is as dangerous as failure
 Hope is as hollow as fear
 Whether you go up the ladder or down it,
 Your position is shaky.
 When you stand with your two feet on the ground,
 You will always keep your balance."

~ Lao Tse

"True wisdom comes to each of us when we realize how little we understand about life, ourselves, and the world around us."

~ Socrates

"Endurance is one of the most difficult disciplines, but it is to the one who endures that the final victory comes."

~ Buddha


Education

    2007 ~ Present M.S. in Mechanical Engineering (specialized in Manufacturing and Enterprise Engineering)
    University of Texas at San Antonio
    2002 ~ 2006 B.S. in Mechanical Engineering (Business Foundations Certificate)
    University of Texas at Austin

Professional Experience

    COASTAL LIFE TECHNOLOGIES, INC., San Antonio, TX -- 3/2007 to Present
    Privately held medical device manufacturer specializing in single-use disposable surgical products and offering streamlined solutions from product engineering to warehousing and distribution.

    Project Manager

    Performed Value Stream Mapping on a 2-year startup project to analyze sources of waste and inadequacy. Outlined and implemented a Future State process that reduced cycle times from 24 to 5 days. Defined Key Performance Indicators (KPI) and designed a Performance Tracking Database to track orders and calculate KPI.

    Streamlined medical component qualification process, resulting in a 50% increase in the inventory database. Created a virtual catalogue that allows external customers to see inventory levels on a daily basis. Developed a monthly Inventory Forecasting Tool to aid in purchasing and planning of samples and production orders.

    Spearheaded company's first electronic Equipment Maintenance and Calibration Program. Updated preventative maintenance (PM) protocols and schedules for all existing and new manufacturing equipment. Responsible for the roll-out, training, and implementation of new PM software. Reduced equipment downtime and overall maintenance costs by transferring more activities in house and establishing min/max inventory levels for spare parts.

    Supervision and training of two Engineering Technicians.

    Performed Root Cause Analysis and gave presentations to customers regarding manufacturing quality issues.

     
    KINETIC CONCEPTS, INC., -- 5/2006 to 3/2007
    Publicly held $1.4 billion global medical technology company specializing in advanced wound care and therapeutic surface products.

    Product Development Engineer

    Project lead on an upgraded patient hand pendant control for new product lines. Responsible for all aspects of product development including initial concept, customer interviews, design, prototype development. Wrote verification and validation protocols. Supervised activities of drafters, test engineers, and metal fabrication technicians. Resulted in a failure reduction of 75% and a cost savings of $40K per year.

    Supported quality improvement efforts for KCI products, including the design, verification and validation of an extension for a current product. Regularly performed Risk Analysis and Failure Modes & Effects Analysis (FMEA).

    Coordinated and managed the efforts of a sub-contracted Industrial Design firm to enhance a product line. Responsible for communication of project scope, scheduling, proposal reviews, and presentations.


    R&D Engineer

    Design and testing of a bioreactor for cellular research. Worked with development team to create add-on, injection molded pneumatic apparatus for commercial cell culture labware. Provided key inputs in design and assembly protocol, resulting in a 5-fold increase in experiment throughput capacity.

    Led engineering team of 4 ME’s in conceptualization, design, and construction of a novel dynamic pneumatic control system – achieving significant market advantage in cost and functionality over a state-of-the art commercially available design. Directed all phases of project, including financial analysis, design reports, meetings, and schedule. Reported progress weekly to principal investigators. Implemented new system into company’s laboratories and trained lab scientists on system operation. Pursued patenting and licensing opportunities.

     
    STEADMAN-HAWKINS SPORTS MEDICINE FOUNDATION, Vail, CO -- 6/2004 to 8/2004
    One of the largest, most productive and innovative, independent orthopaedic research institutes in the world, renowned for its research into the causes, prevention, and treatment of orthopaedic disorders.

    Biomechanics Intern

    Developed patient-specific, MRI-based 3D reconstructions of knee joint structures, and integrated models into a computer simulation of the leg performing various activities.

    Provided clinical and technical evidence to orthopedic surgeons, describing a rare disease and its effect on knee mechanics. Presented results to the Biomechanics Research Department and hospital staff.

Projects

    Currently: Independent Study on Lean Product and Process Development.

Fields of Interest

    Medical Device R&D
    Medical Device Manufacturing
    Orthopaedic Biomechanics
    Enterprise Process Engineering

Exposure to Computers

    Programming Languages: C++, MatLAB 6.1, LabVIEW 8.0
    Operating Systems: Windows XP, 2000, 98
    Modeling Tools: SolidWorks, CosmosWorks, AutoCAD, Pro/E
    Excel, Word, Microsoft Project, Adobe 6.0

Favorite Subjects

    Probabilistic Methods
    Statistics
    Computational Biomechanics
    Engineering Project Management
    Industrial Engineering
    Lean Manufacturing
    Design Methodology
    Engineering Economics
    Microeconomics
    Finance
    Decision Analysis

Athletic Career

    NCAA Women’s Track and Field, University of Texas, 2005-2006
    Track & Field National Champions in 2005 and 2006
    NCAA Cross Country, University of Texas, 2005-2006
    Winner of age division in 2004 Motorola Marathon
     
     
 
 

Mfg@UTSA

Flexible Manufacturing & Lean Systems (FMLS) Laboratory

UTSA

BSE 2.222
College of Engineering, Department of Mechanical Engineering
One UTSA Circle, San Antonio, Texas 78249